Practice of 5S is an integral element of Lean manufacturing. By creating a clean and orderly workplace environment, 5S makes implementing other Lean practices such as pull planning and Kaizen easier. Some businesses include an additional S, which stands for safety. Others contend that safety should be integrated into each S as part of its core value system and adding another step increases risk. Sort Sorting is the first step of 5S and helps make work simpler. This involves placing tools and materials where they belong while eliminating those which don't serve a purpose - this reduces waste in many ways such as cutting back on how often employees need to leave their work areas to search for what they need. Sorting is also crucial to lean manufacturing because it helps quickly identify red tag items that must be discarded immediately, such as tools left lying around on an active production floor that may cause safety hazards such as trips. Maintaining an orderly workplace env...
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